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HELIX TECHNOLOGY CORPORATION
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TI C
RY
OG
EN
ICS
HELIX TECHNOLOGY CORPORATION
http://www.helixtechnology.com
9600 Compressor Installation, Operation, and
Maintenance Instructions
8040540
Rev. 101 (12/2004)
Seitenansicht 0
1 2 3 4 5 6 ... 58 59

Inhaltsverzeichnis

Seite 1 - Maintenance Instructions

CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSHELIX TECHNOLOGY CORPORATIONhttp://www.helixtechnology.com 9600 Compressor Installation, Operation, and M

Seite 2

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 1-3CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSFigure 1-1: 9600 Compressor9600COM

Seite 3

9600 Compressor Description 1-4 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSSpecificationsDimensionsThe dimensions of the Compressor are

Seite 4 - Table of Contents

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 1-5CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSWeightThe weight of the Compressor

Seite 5 - Table of Contents (continued)

9600 Compressor Description 1-6 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSCooling WaterThe water used to cool the Compressor must meet

Seite 6

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 1-7CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSGeneralThe information in Table 1-

Seite 7

9600 Compressor Description 1-8 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSComponent DescriptionThe components of the 9600 Compressor th

Seite 8 - Compressor Configurations

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 1-9CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSSystem Circuit BreakerThe System C

Seite 9 - System Documentation

9600 Compressor Description 1-10 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSReturn Gas CouplingThe Return Gas Coupling returns the heliu

Seite 10 - Figure 1-1: 9600 Compressor

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 1-11CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSCryopump Power Phase SwitchNOTE:

Seite 11 - Specifications

9600 Compressor Description 1-12 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSFigure 1-5: 9600 Compressor Connected to Multiple On-Board C

Seite 12 - P/N 8040540 1-5

ELIXH©2004 Helix Technology Corporation Printed in USAThe information in this document is believed to be accurate and reliable. However, Helix Technol

Seite 13 - 1-6 P/N 8040540

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 1-13CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSMultiple Cryo-Torr Cryopump Conne

Seite 14 - P/N 8040540 1-7

9600 Compressor Description 1-14 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICS

Seite 15 - Component Description

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 2-1CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSSection 2 - Unpacking and Inspecti

Seite 16 - P/N 8040540 1-9

Unpacking and Inspection2-2 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSFigure 2-1: Using the Shipping Carton RampCompressor InspectionIn

Seite 17 - 1-10 P/N 8040540

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 3-1CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSSection 3 - InstallationIntroducti

Seite 18 - P/N 8040540 1-11

Installation 3-2 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSFigure 3-1: 9600 Compressor Installation FlowchartSupply and Return Water Li

Seite 19 - 1-12 P/N 8040540

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 3-3CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSSupply and Return Water Line Conne

Seite 20 - P/N 8040540 1-13

Installation 3-4 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSElectrical ConnectionsThe following procedures provide information for makin

Seite 21 - 1-14 P/N 8040540

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 3-5CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSFigure 3-2: 9600 Compressor Circui

Seite 22 - Removal from Shipping Carton

Installation 3-6 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSPhase CheckWARNINGFollow all high voltage safety precautions when performing

Seite 24 - Section 3 - Installation

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 3-7CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSCryopump Power Phase Switch Settin

Seite 25

Installation 3-8 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSDisconnecting1. Using two wrenches as shown in Figure 3-3, disconnect the tw

Seite 26 - P/N 8040540 3-3

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 3-9CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSSingle On-Board Cryopump Connectio

Seite 27 - Electrical Connections

Installation 3-10 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSSingle Cryo-Torr Cryopump ConnectionsCAUTIONMake sure the Compressor power

Seite 28 - P/N 8040540 3-5

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 3-11CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSMultiple On-Board Cryopump Connec

Seite 29 - 3-6 P/N 8040540

Installation 3-12 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSPower Cable Connections1. Connect the On-Board Splitter Box power cable bet

Seite 30 - P/N 8040540 3-7

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 3-13CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSFigure 3-7: Alternative Multiple

Seite 31 - Disconnecting

Installation 3-14 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICS1. Connect the Supply and Return lines to the 9600 Compressor as described

Seite 32 - P/N 8040540 3-9

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 3-15CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSNOTE: The Cryo-Torr Interface can

Seite 33 - 3-10 P/N 8040540

Installation 3-16 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSFigure 3-9: Alternative Multiple Cryo-Torr Cryopump InstallationCRYOPUMP PO

Seite 34 - P/N 8040540 3-11

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 4Table of ContentsSection 1 - 9600 Compressor DescriptionGeneral . . . . . . . . .

Seite 35 - 3-12 P/N 8040540

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 4-1CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSSection 4 - OperationAdjusting Sys

Seite 36 - P/N 8040540 3-13

Operation4-2 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSNOTE: The use of a higher helium charge pressure for 50 HZ operation is necessar

Seite 37 - 3-14 P/N 8040540

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 4-3CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSIf you have concerns about system

Seite 38 - P/N 8040540 3-15

Operation4-4 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICS

Seite 39 - 3-16 P/N 8040540

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 5-1CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSSection 5 - MaintenanceScheduled M

Seite 40 - Section 4 - Operation

Maintenance5-2 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSAdsorber ReplacementUse the following procedure to change the adsorber every t

Seite 41 - Compressor Operation

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 5-3CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICS9. Ensure that the pressure gauge

Seite 42 - P/N 8040540 4-3

Maintenance5-4 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSAdjusting System Helium PressureNOTE: These procedures can be performed on a c

Seite 43 - 4-4 P/N 8040540

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 5-5CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICS• To the value previously recorded

Seite 44 - Section 5 - Maintenance

Maintenance5-6 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICS2. Purge the regulator and charging lines as follows:a. Open the regulator a s

Seite 45

9600 Compressor Installation, Operation, and Maintenance5 P/N 8040540Table of Contents (continued)Section 3 - InstallationIntroduction . . . . . . .

Seite 46 - P/N 8040540 5-3

Document TitleELIXH©2004 Helix Technology Corporation Pub. No. 8040509, Rev. 101, 01/26/04 ECO No. 16210 A-1PrelimaryAppendix A - Customer Support Inf

Seite 48 - P/N 8040540 5-5

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 B-1CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSAppendix B - Flow DiagramFigure B-

Seite 49 - 5-6 P/N 8040540

Appendix B - Flow DiagramB-2 P/N 8040540

Seite 50 - Prelimary

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 C-1CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSAppendix C - Troubleshooting Proce

Seite 51

Appendix C - Troubleshooting ProceduresC-2 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSTable C-1: Compressor Troubleshooting ProceduresPr

Seite 52 - Appendix B - Flow Diagram

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 C-3CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICS3) System circuit breaker (CB1) w

Seite 53 - B-2 P/N 8040540

Appendix C - Troubleshooting ProceduresC-4 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICS

Seite 54 - Technical Inquiries

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 D-1CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSAppendix D - Schematic

Seite 55 - C-2 P/N 8040540

Figure D-1:9600 Motor Drive Compressor Schematic

Seite 56 - P/N 8040540 C-3

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 6Table of Contents (continued)Appendix A - Customer Support InformationAppendix B

Seite 57 - C-4 P/N 8040540

9600 Compressor Installation, Operation, and Maintenance7 P/N 8040540Table of Contents (continued)Figure 5-1: Disconnecting Self Sealing Couplings .

Seite 58 - Appendix D - Schematic

9600 Compressor Installation, Operation, and MaintenanceP/N 8040540 1-1CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSSection 1 - 9600 Compressor Descri

Seite 59

9600 Compressor Description 1-2 P/N 8040540CHELIX TECHNOLOGY CORPORATION-TI CRYOGENICSSystem DocumentationThe manuals for a system cover two basic

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